Acid resistant pump | Plastic pump | Abtin sanat
As of today, Abtin Sanat is the first and largest manufacturer of acid resistant pumps since 1977. Equipped with technical knowledge and years of experience, Abtin Sanat produces all kinds of polymer pumps suitable for various applications. Our experts at Abtin Sanat will suggest the right plastic pump considering your conditions and requirements. In order to make anti-corrosion pump specifically for your process characteristics, the engineering and production team applies necessary adjustments according to your needs.
Anti-acid pumps, which are also known as polymer pumps, show high resistance against corrosive and acidic fluids. Acidic fluids have many uses in various industries, and pumping these fluids by means of metal pumps is not possible because the acid causes corrosion of the pump and causes irreparable financial and life damages.
Acid resistant pump introduction video | Polymer pump | Chemical pump
Acid resistant pump production
Polymer pump or acid resistant pump:
Polymer pumps or anti-acid pumps are usually used in industries where the transfer of corrosive liquids such as acids, alkalis and solvents is required. These pumps are of particular interest in chemical processing plants, wastewater treatment facilities and other industrial applications where the fluids can cause damage to standard pumps made of materials such as cast iron or stainless steel.
Polymer or anti-acid pumps or acid-resistant pumps are devices that are used to transfer acidic fluids. These pumps are specially designed for strong chemicals and are used to transfer chemicals in industrial and laboratory operations. These pumps are used to transfer chemicals such as acids, alkalis, solvents and other chemicals. Polymer pumps are used in some applications such as chemical industries, petrochemical industries, food industries, pharmaceutical industries and water and wastewater industries.
Chemical pump
Different polymers are used in the construction of chemical pumps for the pump housing, impeller and other parts in contact with the fluid. Polymers have a high resistance to corrosion, wear and chemical attacks, and in conditions where the pump is in constant contact with corrosive liquids, it guarantees the durability and longevity of the pump. Also, anti-acid polymer pumps are designed to withstand a wide range of temperature and pressure, which makes them suitable for various industrial processes.
Acid resistant pump casing material
In general, the use of polymer in industrial pumps that need to transport corrosive fluids is a reliable choice. Their use of polymer as the main material of construction ensures excellent chemical resistance, durability and ease of maintenance, making them suitable for a wide range of industrial applications. Polypropylene (PPGF & PP-H), high density polyethylene (HDPE), polyvinylidene difluoride (PVDF) and polytetrafluoroethylene (PTFE) polymers are used in Abtin Sanat pumps.
Chemical pump | Chemical dosing pump | Polymer pump | Corrosion resistant pump
Anti-acid polymer pumps of Abtin Sanat company work based on the principle of centrifugal force. They consist of an impeller, casing, motor and mechanical seal mechanisms. The motor drives the impeller, which spins at high speed and creates a centrifugal force that propels the fluid through the pump. Covering and sealing mechanisms are designed using mechanical seals and O-rings to prevent any leakage or damage due to the corrosive nature of the fluid.
Acid resistant pump manufacturer
Abtin Sanat Company is the first Iranian anti-acid pump manufacturer since 1956. Experts at Abtin Sanat design and produce your anti-acid pump according to your needs. To get more information about types of anti-acid pumps, contact our experts in the sales department.
Manufacturing acid resistant pump
Industries can effectively control corrosive acids, ensure personnel safety, protect equipment, and maintain efficient operations by using anti-acid pumps. It is important to consult pump manufacturers or experts to select the most suitable pump type and material for specific acid handling applications, taking into account factors such as acid concentration, temperature, pressure and flow requirements.
Anti-acid polymer pumps are designed to control corrosive substances and prevent damage caused by acids. Here are some general steps in the production process:
1. Material selection: First, the right material for making the pump should be determined. In general, unlike metals, polymers have a high resistance to acidic fluids, but not every polymer is compatible with all acids. The technical experts of Abtin Sanat sales department select the best polymer with the least vulnerability according to the acid used and the operating temperature.
2. Pump design: Abtin Sanat pumps cover a wide range of capacities. The size of the pump, the type and the size of the pump impeller are designed to provide the required flow rate and pressure of your process.
3. Assembly of parts: Pump components, including the impeller, casing, motor, mechanical seals and o-rings are assembled with great care, ensuring that the parts are properly aligned and securely.
4. Testing: To ensure that the pump can effectively handle acidic materials without leakage or failure, detailed tests are carried out. This may include placing the pump under simulated operating conditions or using acid-resistant test methods. Also, the amperage of the motor and the amount of vibration are checked with precision instruments.
5. Quality Control: Quality control measures are implemented throughout the manufacturing process to ensure that pumps meet industry standards and specifications.
It is important to note that the specific details and requirements for the manufacture of anti-acid pumps may vary depending on the intended application and the type of acid used. Consulting with experts in the field or referring to industry guidelines can provide more detailed information for your specific needs.
Sulfuric acid pump | Corrosion resistant pump | Centrifugal electro pump
In addition to the chemical industry, wastewater treatment facilities rely on acid resistant chemical pumps to transport corrosive liquids containing acids, alkalis, and other chemicals. These pumps play an important role in the treatment process and ensure the safe and efficient transportation of wastewater in different stages of treatment.
In plating and metal finishing industries, acid resistant polymer pumps are used to circulate corrosive plating solutions and chemicals. These pumps are necessary to maintain the chemical composition and optimal quality of electroplating baths.
Acid resistant parts | Chemical pump technical data
In the ANP series of Abtin Sanat pumps, due to the separation of the electric motor from the pump, changing or replacing the electric motor is easily possible and there is no need to open the pump components or the pipeline. For this reason, all pump parts are easily coordinated with the circulation circuit; This increases the efficiency of this type of electro pumps.
All parts and accessories used in these pumps are changeable and compatible with the solution depending on the type of pumped material. All the inlets and outlets and connections of this series of pumps are flanged, which are designed and built in accordance with international standards, which can be changed and replaced according to the way of installation and type of use. Other series of Abtin Sanat pumps with hose and welded connections are also produced.
Acid resistant mechanism | Chemical pump applications
It is important to note that the specific application and requirements of anti-acid polymer pumps may vary across industries and processes. Factors such as type and concentration of chemicals, flow rate, required pressure and temperature conditions affect the selection and design of chemical and polymer pumps.
Acid resistant pump cost
Acid resistant pumps have different functions due to the great variety of plastic process pumps. Also, the size of the acid resistant pump, Iranian or foreign polymer raw materials and the pump motor have an effect on its price. For this reason, the price range of polymer pumps can be very different. Keep in mind that due to the high quality polymer raw materials, the price of polymer acid resistant pumps may be a little higher than normal pumps, but this extra cost at the beginning of the process design will be compensated with time and It is considered a kind of investment because a polymer pump with a high construction quality can resist acidic and corrosive fluids for years, while metal pumps lose their efficiency in the first encounter with these fluids. The use of polymer pumps prevents irreparable financial and life losses.
Types of Acid resistant pump
There are many types of acid resistant pumps available, including centrifugal pumps, diaphragm pumps, and magnetic drive pumps. Centrifugal pumps are the most commonly used type due to their ability to control flow and high pressure. Diaphragm pumps are suitable for applications that require precise control and high pressure in moving corrosive fluids. Magnetic drive pumps, on the other hand, offer a seal-free design, eliminating the risk of leakage.
Materials: Acid resistant pumps are usually made using non-metallic materials such as polypropylene (PP), high density polyethylene (HDPE), polyvinyl chloride (PVC) or polytetrafluoroethylene (PTFE). The choice of material depends on the specific acid used and its concentration, as well as temperature and pressure conditions.
Pump sealing: Acid pumps need effective sealing mechanisms to prevent leakage and protect the surrounding environment. Common sealing options include mechanical seals, gland packing, O-rings, or magnetic actuation systems. Mechanical seals create a tight seal between the rotating shaft and the pump casing, while gland packing uses compressed packing material to create a seal. Magnetic drive pumps eliminate the need for seals by using a magnetic coupling to transfer power to the impeller.
Maintenance and Safety Considerations: Regular maintenance is critical to optimal performance and longevity of acid resistant pumps. This includes inspecting and replacing worn parts, monitoring fluid levels, and ensuring lubrication and freedom of rotation of the mechanical seal. Also, make sure that the rotation direction of the impeller is the same direction as the colored arrow on the pump casing. Safety measures such as providing adequate ventilation, using protective equipment and following proper acid handling procedures should also be implemented to protect personnel and equipment.
Advances in acid resistant pump technology: With advances in material science and pump technology, manufacturers are constantly improving the design and performance of acid resistant pumps. This includes the development of more durable and corrosion-resistant materials, advanced sealing mechanisms, and improved energy efficiency.